
By far the most popular upgrade available, The Upgrade kit includes a new motor controller and new color display. The combination allows you to finally unleash the full potential of the stock motor and battery. This is THE upgrade kit your friends have been talking about.
35a controller and New Color LCD8H.
PLEASE READ FULL DISCRIPTION BEFORE ORDERING. CUSTOMER IS RESPONSIBLE FOR RETURN SHIPPING AND A 10% RESTOCKING FEE.
Plug and play for 2016-2018 Rover bikes. Please note that the controller has a tail light plug that will not be used. We do not recommend upgraded lights as it can burn up the headlight circuit.
Plug and play for 2019-2021 Rover models. (Up to Rover 5) (Not compatible with Rover 6) Will only work with stock 200 lumen headlight, will not work with the 500 Lumen headlights. THE 500 will burn up your controller.
Mini - Although also typically plug and play for 2018 and prior, this controller is substantially larger than stock and will not fit inside the frame or stock mounting locations. May have a different battery plug. Please check your bike and photos before ordering.
Older City or Wagon Models - Untested, but customers have reported it works well. Setting adjustments may be required. Controller may not fit correctly. Additional mounting hardware may be required. NOT compatible with new Radwagon 5.
Rover 6 + STEPOVER & STEP THROUGH- Does not work
Runner - Tested and working on prior models.
Rad 5Expand - works
Mission - Works, we recomend turning max power down.
Runner Two - Untested by Area 13, but customers have reported it is compatible.
Runner Plus - Tested and Working. NOT COMPATIBLE WITH 500 LUMEN STOCK HEADLIGHT.
Works with all European/Canadian models except Rover 6
Compatible with both 48v and 52 batteries. (NOT recommended for 60v)
Dimensions: 7.5" x 3.25" x 1.75"
How to Program:
The LCD screen has a handlebar mounted switch with three buttons, UP, DOWN, and a center Power button. 1. Start with battery and handlebar switch on. The LCD will be off.
2. Turn on LCD by pressing and holding POWER button. Holding the UP button will turn on the backlight if needed.
3. Within 5 seconds of turning LCD on, press and hold BOTH UP, and DOWN buttons for a few seconds to enter the settings mode.
Brief explanations are as follows.
P1 Motor Characteristic Parameter Setting Mode (100, 46 for direct drive motors on the Radcity or some Radwagon models)
P2 Wheel Speed Pulse Signal Setting Mode (5, 6 for upgraded 750w motors)
P3 Power Assist Control Mode (1)
P4 Handlebar Startup Mode (0)
P5 Power Monitoring Mode (15)
C1 Power Assist Sensor and Parameter Selection Mode (3)
C2 Motor Phase Classification Coding Mode (0)
C3 Power Assist Ratio Gear Initialization Mode (1)
C4 Handlebar Function Setting Mode (0)
C5 Controller Maximum Current Adjustment Mode (6)
C6 Backlight Brightness Adjustment Mode (3)
C7 Cruise Function Setting Mode (0 or 1. Setting to 1 enables cruise. While riding, hold the DOWN button to enable cruise control. Using the throttle or brakes will disable the cruise.
C8 Motor Operating Temperature Display Mode (0)
C9 Power-on Password Setting Mode (0)
C10 Automatic Restore Default Setting Mode (n)
C11 Attribute Selection Mode (0)
C12 Controller Minimum Voltage Adjustment Mode (4)
C13 ABS brakes of the controller and parameters of anti-charge control (0)
C14 Power-assist tuning parameters (1)
Press and hold POWER at any time to exit the setup mode.
Troubleshooting
* This is a universal kit. New controller may not fit in stock location and physical size may be different.
I cannot get my headlight to turn on:
Long press the UP arrow to turn the lights on and off.
Pedal assist is not working properly:
- If after adjusting the settings your pedal assist still does not work, check the following cables to ensure they are fully plugged in, check the pedal assist sensor connection. Make there is no bent or pins, and it is fully seated together:
- Pedal assist connector (yellow 3 pin coming from sensor)
- Motor Cable
- Main wiring harness (the one typically ran through the frame). Make sure there is NO bent pins
- If all the connections are good and no damage done to the pins or connectors, try changing the C1 setting to 2.
- If it still does not function, please check to make sure the motor works with throttle to eliminate a different type of problem. If throttle works but the pedal assist does not, the next step would be a different pedal assist sensor, or the stock motor controller and display. This should narrow down where the problem is occurring.
“Motor position sensor fault” or “Motor or controller short circuit fault!”:
In nearly all cases of receiving this error, the motor cable is not fully seated. Please note that the arrows can sometimes be up to 1/8th turn off. The cable should be firmly seated with the lines around the circumference of each half of the plug nearly flush. Wiggle back and forth on both cables and push firmly together.
I have a 48v battery, but it says 53v (or similar):
This is perfectly normal. A 48v battery when fully charged will be about 54 volts.
My battery voltage is over 48v, but the gauge reads empty:
Take the bike for a ride! Depending on settings it may be waiting for calibration. A few seconds of riding should fix this. If the problem persists, check the main harness connection coming from the controller through the frame and up to the handlebars. Check for any bent pins. A single bent pin will cause issues.
My speed does not read correctly, it jumps up to 49mph when coasting (and/or reads 0):
Please verify your P2 setting. An incorrect setting here will cause the wrong speed to be displayed when coasting. Also make sure you have the correct wheel dimension (DIM). The dimension is the overall tire diameter, not just the rim size. P2 = 5 for stock motor. P2 = 6 for upgraded Bafang 750W motor.
RadCity and RadWagon (direct drive motor):
Note that some settings may need to be changed for proper operation. P1 is determined by the number of magnets or poles in the motor as well as the gear reduction. As the RadCity and older RadWagon have a direct drive motor, use the setting 46 for P1. P2 may also require a change for a correct speed reading.
Motor or system shuts down while riding:
Adjust your C5 setting to a lower current output. Settings 0-2 are different take off speeds followed by max power. 3 is the lowest current output and 10 is the highest. Take the bike for a spin and adjust the current output till you find a happy medium the controller and motor are happy with. For stock motors, we recommend 5 - 7 for C5.
CHECK OUT THIS YOUTUBE VIDEO FOR STEP BY STEP SET UP. https://www.youtube.com/watch?v=B0F6x8V0NZQ
*The Upgrade Kit is created for specific models of Rad bikes, and that name is used for part compatibility or identification only. We are not affiliated with that company and this item is an aftermarket part.
Reviews
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Torque monster!
Just finished the install on my 2018 RadRover, and the 40 to 50% torque increase is quite amazing. The stock Rad controller has a 16.5 amp max current rating. Top speed doesn't really change much, but your average speed will increase considerably. The vastly increased functionality of the colour display is a bonus. Be patient and careful with the connectors, especially on an older bike. The alignment arrows on the motor cable connection are about 1/8 of a turn out of alignment. The connection for the display / control cables is inside the downtube, so I unscrewed my battery tray to give me maximum wiggle and stretch, easily made the connection, then returned everything to the original positions. I'm on the east coast of Canada, so after shipping, exchange, and customs duties, my final cost was $355. Still well worth it!
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This turns the Rad Rover into a beast!
Well worth it, took a while for the 2019 versions with back light to arrive but the upgrades are selling well apparently. The upgrade took me 90 minutes on my 2019 Rover, I found it easier to flip the bike upside down onto some soft pads. Worked straight out of the box. New LCD screen is a big improvement, more attractive. The brake indicator / throttle and PAS indicators are nice, USB is now powered even with the LCD turned off (not like the old version) and no throttle on PAS 0 which I like. Been about 2 weeks about 100 miles in. still tweaking settings, only thing I don't like is that the throttle doesn't have much dead-band and goes to 100% in less than a quarter of turn. Prolonged full throttle at 1400Watts will drop the available voltage temporarily about 10% so if your battery is at less than 1/2 charge and under 45 volts, you can trip the power (40 volts min). Just ,make sure you are not climbing in 7th gear when that happens. ;-{
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Amazing Power
I live on a big hill. There's are several steep grades up to about 18 degrees. I am a gentleman of size. For the first time since I got this bike, this controller has gotten my 2019 radrunner up the hill without walking. Truly, this upgrade has made bike commuting possible for me with this bike. I now don't go past PAS 3, and really, 2 is usually more than enough. I really appreciate that this is helping me use my bike more in my hilly town.
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3X The Power
Got my kit yesterday.install on rad mini 2018 Canada version.You need to cut and solder on xt90 to battery a d controller but not hard to do.mounted on left side of frame sideways with velcro and zip ties.my stock controller barely made500 watts ride today shows 1500 watts big kick in the pants.worth the wait get one!!!!!!!!!!!
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radrover 2020
I purchased both 52 v battery and controller with lcd and 750 motor All works
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Awesome upgrade for radrunner
Awesome upgrade on my 2020 radrunner. Mounted controller in stock location like the video shows! Only gripe about this is I got dinged with 52$ in duty charges. I’m in Vancouver Canada.
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Unbelievable upgrade
I live in a hilly area and some of the side roads have 10 to 12° inclines. This controller lets me go up them with ease. I have a rad rover 2019. After using the controller for 20 to 30 miles the controller nor the motor are hot, not even warm. Keep up the great work with your upgrades. It made a great E-biKe even better. I’m going to try the brake upgrade next. PS. You’r YouTube videos are great.
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Rad Runner 1
Got my Power up grade kit . installed it last night .work like a champ . was able to hit 27.4 miles per hour. I put a 750w bafang motor on it to. had to put a 7 speed sprocket on it to make it work. because chain did not line up waiting on a 7 speed derailleur and shifter .had to spread the frame about 1/4 inch. so motor would drop in place. but ever thing works like it should. Thank you Bolton bike for your help and all your videos you have put out . kudos to all of you at Bolton bike.
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A bit late, but worth the wait
Ordered for my frankenrunner. Arrived a couple weeks later than expected, but I didn't get to installing for another couple weeks after that, so we're even, ha ha! Anyway, controller is a bit bigger than stock but seems to fit very well with no drilling, grinding, etc. All the plugs match and the cables aren't too long or too short. The display is nice, much better than the "deluxe" Rad one, ok in the dark, happy to see volts too. Performance like others have said, top speed better by only 1.5-2mph, but torque is much improved. Worth it.