Upgrade Kit Rad Radpower

UPC:
717969070912
$229.00
(208 reviews)
Current Stock:

By far the most popular upgrade available, The Upgrade kit includes a new motor controller and new color display.  The combination allows you to finally unleash the full potential of the stock motor and battery.  This is THE upgrade kit your friends have been talking about.

35a controller and New Color LCD8H.

PLEASE READ FULL DISCRIPTION BEFORE ORDERING. CUSTOMER IS RESPONSIBLE FOR RETURN SHIPPING AND A 10% RESTOCKING FEE.

Plug and play for 2016-2018 Rover bikes. Please note that the controller has a tail light plug that will not be used. We do not recommend upgraded lights as it can burn up the headlight circuit.

Plug and play for 2019-2021 Rover models. (Up to Rover 5) (Not compatible with Rover 6)  Will only work with stock 200 lumen headlight, will not work with the 500 Lumen headlights. THE 500 will burn up your controller.

Mini - Although also typically plug and play for 2018 and prior, this controller is substantially larger than stock and will not fit inside the frame or stock mounting locations.  May have a different battery plug.  Please check your bike and photos before ordering.

Older City or Wagon Models - Untested, but customers have reported it works well. Setting adjustments may be required. Controller may not fit correctly. Additional mounting hardware may be required.  NOT compatible with new Radwagon 5.

Rover 6 + STEPOVER & STEP THROUGH- Does not work

Runner - Tested and working on prior models.

Rad 5Expand - works

Mission - Works, we recomend turning max power down.

Runner Two - Untested by Area 13, but customers have reported it is compatible.

Runner Plus - Tested and Working. NOT COMPATIBLE WITH 500 LUMEN STOCK HEADLIGHT.

Works with all European/Canadian models except Rover 6

Compatible with both 48v and 52 batteries.  (NOT recommended for 60v)

Dimensions: 7.5" x 3.25" x 1.75" 

How to Program:

The LCD screen has a handlebar mounted switch with three buttons, UP, DOWN, and a center Power button. 1. Start with battery and handlebar switch on. The LCD will be off.

2. Turn on LCD by pressing and holding POWER​ button. Holding the UP button will turn on the backlight if needed.

3. Within 5 seconds of turning LCD on, press and hold BOTH UP​, and DOWN​ buttons for a few seconds to enter the settings mode.

Brief explanations are as follows.

P1 Motor Characteristic Parameter Setting Mode (100, 46 for direct drive motors on the Radcity or some Radwagon models)

P2 Wheel Speed Pulse Signal Setting Mode (5, 6 for upgraded 750w motors)

P3 Power Assist Control Mode (1)

P4 Handlebar Startup Mode (0)

P5 Power Monitoring Mode (15)

C1 Power Assist Sensor and Parameter Selection Mode (3)

C2 Motor Phase Classification Coding Mode (0)

C3 Power Assist Ratio Gear Initialization Mode (1)

C4 Handlebar Function Setting Mode (0)

C5 Controller Maximum Current Adjustment Mode (6)

C6 Backlight Brightness Adjustment Mode (3)

C7 Cruise Function Setting Mode (0 or 1. Setting to 1 enables cruise. While riding, hold the DOWN button to enable cruise control. Using the throttle or brakes will disable the cruise.

C8 Motor Operating Temperature Display Mode (0)

C9 Power-on Password Setting Mode (0)

C10 Automatic Restore Default Setting Mode (n)

C11 Attribute Selection Mode (0)

C12 Controller Minimum Voltage Adjustment Mode (4)

C13 ABS brakes of the controller and parameters of anti-charge control (0)

C14 Power-assist tuning parameters (1)

Press and hold POWER at any time ​to exit the setup mode.

Troubleshooting

* This is a universal kit. New controller may not fit in stock location and physical size may be different.

I cannot get my headlight to turn on:

Long press the UP arrow to turn the lights on and off.

Pedal assist is not working properly:

  1. If after adjusting the settings your pedal assist still does not work, check the following cables to ensure they are fully plugged in, check the pedal assist sensor connection. Make there is no bent or pins, and it is fully seated together:
    • Pedal assist connector (yellow 3 pin coming from sensor)
    • Motor Cable
    • Main wiring harness (the one typically ran through the frame). Make sure there is NO bent pins
  2. If all the connections are good and no damage done to the pins or connectors, try changing the C1 setting to 2. 
  3. If it still does not function, please check to make sure the motor works with throttle to eliminate a different type of problem.  If throttle works but the pedal assist does not, the next step would be a different pedal assist sensor, or the stock motor controller and display.  This should narrow down where the problem is occurring.

“Motor position sensor fault” or “Motor or controller short circuit fault!”:

In nearly all cases of receiving this error, the motor cable is not fully seated.  Please note that the arrows can sometimes be up to 1/8th turn off.  The cable should be firmly seated with the lines around the circumference of each half of the plug nearly flush.  Wiggle back and forth on both cables and push firmly together. 

I have a 48v battery, but it says 53v (or similar):

This is perfectly normal. A 48v battery when fully charged will be about 54 volts. 

My battery voltage is over 48v, but the gauge reads empty:

Take the bike for a ride! Depending on settings it may be waiting for calibration.  A few seconds of riding should fix this. If the problem persists, check the main harness connection coming from the controller through the frame and up to the handlebars. Check for any bent pins. A single bent pin will cause issues.

My speed does not read correctly, it jumps up to 49mph when coasting (and/or reads 0):

Please verify your P2 setting.  An incorrect setting here will cause the wrong speed to be displayed when coasting. Also make sure you have the correct wheel dimension (DIM). The dimension is the overall tire diameter, not just the rim size. P2 = 5 for stock motor. P2 = 6 for upgraded Bafang 750W motor.

RadCity and RadWagon (direct drive motor):

Note that some settings may need to be changed for proper operation. P1 is determined by the number of magnets or poles in the motor as well as the gear reduction.  As the RadCity and older RadWagon have a direct drive motor, use the setting 46 for P1. P2 may also require a change for a correct speed reading.

Motor or system shuts down while riding:

Adjust your C5 setting to a lower current output. Settings 0-2 are different take off speeds followed by max power. 3 is the lowest current output and 10 is the highest. Take the bike for a spin and adjust the current output till you find a happy medium the controller and motor are happy with. For stock motors, we recommend 5 - 7 for C5.

CHECK OUT THIS YOUTUBE VIDEO FOR STEP BY STEP SET UP. https://www.youtube.com/watch?v=B0F6x8V0NZQ

*The Upgrade Kit is created for specific models of Rad bikes, and that name is used for part compatibility or identification only. We are not affiliated with that company and this item is an aftermarket part.

PDF Manual available here.

Power Settings

 

Reviews

  • 5
    Great product. Works very well on 2022 RadExpand 5. Easy plug and Play.

    Posted by Madison BadDoberan on Feb 25th 2023

    This installed perfectly and easily in space where original controller is located behind battery tray on seat down tube. I installed using two vertical strips one over the other for thickness, of 3M foam tape and 5 zip ties. Light cable is routed through cable route on side of enclosure. The 3 zip ties secure the cable in the routing area. I used electrical tape to cover wire so it doesn’t wear insulation. I imagine that the RadMini StepThrough 2 would be exactly the same installation. Instant noticeable torque and improved available power. No more slow start getting up to speed. Using controller functions on display, on full charge, bike does well at 25 mph, I am 180lbs so I am impressed. I set wheel size to 23” because that is the closest OD dimension for my wheel. The MPH and mileage distance are only off by .2 which is negligible. I am using stock RadPower 500Watt, 750W peak motor. Can hardly wait to get the true 750W motor to see that difference. I imagine it will then be a class3 e-bike at 28mph. Then this e-bike will truly sing.

  • 5
    Rad MiniST2 - holy smoke!

    Posted by Jim on Feb 25th 2023

    Yep, this upgrade is plug-and-play and drops right into place on a 2021 Rad Mini Step-Thru 2; everything works, including the rear tail/brake light and all other functions (plus all the new ones provided with this controller). Connecting things up under the crank is just a bit finicky due to short lengths of a couple factory cables on the bike's frame, but a little patience and using pliers to hold one side of a connector while lining up the other side does the trick. I haven't done a final strap-down of everything yet (just lashed into place temporarily for testing) but I think a couple UV-protected and heavy-duty zipties, plus maybe a strip of heavy-duty velcro just to be sure, will hold it in place securely. The LED display is colorful and very full-featured, but a little hard to read in direct sunlight compared to the stock LCD; it'll be fine though. And wow, does it perform! With settings recommended on the radowners(dot)com forum to start with, it feels like I just installed a booster rocket under the seat; with the ramp-up settings at normal/medium I'm almost intimidated to try the stronger setting - it just launches and doesn't stop, so be careful with it on first try, especially don't blip the throttle unless you're on the bike! I took it up to 1,500w easily and it was still going, so those last two big hills in town will fall before the mighty Area 13 controller! Combined with A-13's hydraulic calipers, she also stops like hitting a brick wall. Love this combo!

  • 5
    Rad Rover 5 upgraded

    Posted by Hans Wegener on Feb 25th 2023

    Huge difference. Video review on the product is accurate. They have now included the longer bolts needed to mount the controller using the stock clamps. (Bonus). On that note however, I am nervous about the quality (toughness) of the controller case. It is "good?" but appears to be a "lighter" build then the stock case. For peace of mind, I believe I will order a controller box to mount the controller inside to protect it from weather. It was "Plug and Play". Once installed, I entered the recommended settings and it worked and it worked as claimed. Acceleration is night and day better, throttle response is smoother.

  • 5
    2019 RADWagon, works great, needs proper settings.

    Posted by Donn on Feb 25th 2023

    Installation was easiest after I made a custom aluminum plate that attaches to the frame, allowing the controller to be attached to the plate on the underside. I may design a better one when I have my CNC machine fired up. The first day I took the bike out the battery ran out quite a bit before I expected, using the settings that were on the site as a suggestion. I managed to find another version of settings for a different model of RAD bike and switched to those, has worked perfectly since that (beginning of summer 2021). Makes a huge difference when I'm pulling my trailer I built for it. I carry heavy loads, having the added torque for hills is a must. I try to ride in P2 as much as possible, saving P4 and P5 for more extreme uphill battles. Now I just need to save for a second battery and the connector to allow parallel operation! Oh, the hydraulic brake setup as well!!

  • 5
    Rad Expand 5 works great!

    Posted by Mike on Feb 25th 2023

    Just installed on the Rad Expand 5 it works great! Plug and play 100%

  • 5
    Upgraded RadExpand 5

    Posted by StickMan on Feb 25th 2023

    I saw another review about upgrading the RadExpand 5 so decided to dive in. Do not be scared about the installation process as I was, this was super easy to the do and the results are well worth it. Plug and play at it's best, all that is needed are some sturdy zip ties to secure controller and your off. Be warned, if you love to use throttle only from dead stop then you will see reduced overall range so it pays to gear down before stopping to help your range out. Love this upgrade, next up dual batteries.

  • 5
    Rad Expand 5

    Posted by BrainySurfGirl on Feb 25th 2023

    Thought I would add to the Expand 5 reviews. Very easy plug and play as was stated. I saw a 7mph jump from just the upgraded controller move alone. Next step put in a true 750 motor and upgrade brake system to hydrolic.

  • 4
    turbo that 500w nominal motor on Radrunner plus, newer model.

    Posted by clifford main on Feb 25th 2023

    Have a newer Rad Runner plus. Big difference on power, can draw 1200w fast, So I don't let it stay that high long, keep it 1000w or lower. Routing cables little tough, Cable to PAS sensor short in length, but did it. With controller in place, the shift cable was put under strain, pulling and placing it with least amount of tension around controller. The shift cable exits frame through that hole near controller. I decided to undo cable from derailer, out the framing. Then routed cable outside the framing, on derailer side, over peddle axle, attached with zips onto bottle holder, the remaining cable laid fine outside frame, not obvious at all. Much better. That was the hardest part of cabling. Took some time to figure out settings, but seems fine. So tempted to use cruise control, for steady, pleasant riding, no peddling, no throttle needed. Wish Bolton bring about a true 750w motor that would fit in 500w housing and that the cable exits the brake rotor side. Everything functions fine, no issues. Headlight wont turn on automatically when bike powered up, which I like. Hope power dont hurt motor, Motor likely get you up big hills, but might overheat or burnout motor, a guess. I'll put some peddling into it, on long hills, so not to draw too much wattage.

  • 3
    Mostly Excellent

    Posted by Barry Gentry on Feb 25th 2023

    I give a mostly excellent rating only because the speedometer doesn’t register unless I am coasting and the channel that provides power to the headlights never worked. I am riding a Radwagon 2019 with an aftermarket 52v battery (original stolen) and aftermarket Amazon motorcycle headlights that operate from 6v to 90v with an internal controller. I ride every night on a paper route or two paper routes actually. My stock controller quit after I hit a pothole. Bang! Out go the lights. This controller saved me - as a side note - don’t buy a radwagon to use as a work horse - commercial use is not covered in the warranty, although rad replaced 2 motors 1 controller and one brake - fully aware of my commercial use. The machine just isn’t up to the task. If anyone has an ebike design that they need tested in a hard core nightly fashion - let me know!